Start Your 90 Day Playbook From proof to pilot—together.
Scaling digital is hard—only ~30% of organizations sustain improvements; most stall after pilots. That’s why Shibaura Machine pairs on-machine guidance, 1 stored recipes, and a our expert alignment—so your pilot pays and your team can scale it.
Days 1–14 — Platform setup & baseline Objectives: stand up core access, build first views, capture baseline. Create user accounts, roles/privileges, and geo/site access. Configure data model: products, jobs, shifts; define monitoring criteria. Build first dashboards and production reports (OEE, FPY/FTY, scrap, energy/part). Establish baseline metrics and reporting cadence. Days 15–60 — Apply, refine & roll out advanced apps Objectives: act on data, push ownership to operators, expand use. Analyze early gains; identify bottlenecks from automated reporting. Configure Scrap and Downtime tracking; enable reason codes on HMIs. Stand up advanced reporting (Downtime, Monitoring, Scrap) with alert criteria. Stand up Smart Cells so operators log Downtime/Scrap at the source. Define KPIs; create Monitoring dashboards and plant displays. Introduce Recipe Management: store validated recipes; enable version history and approvals. Days 61–90 — Prove adoption & scale Objectives: lock in behaviors, extend footprint, plan next sites. Fine-tune Recipe monitoring & alerting; review automated reports; polish dashboards and plant displays. Expand SUSTAIN: energy/part, waste rollups, CO₂e factors; plan reporting. Capture tools/assets; configure time/usage lifecycle tracking and maintenance rules. Add centralized auxiliaries monitoring; widen sustainable analysis to plant systems.
Draft rollout plan for additional lines/sites. Results vary by baseline and adherence to guided steps.
Turning smart manufacturing into outcomes.
FPY ↑
MTBF ↑
Proof from scaled factories. Recent examples show +44% productivity, +48% output, +35% quality after IIoT + AI deployments. 2
Downtime ↓
Energy/part ↓
1 . McKinsey & Company, 2024 article 2 . World Economic Forum, 2024 article
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